Atlas Copco PF4000-G-PN-HW电源焦点控制器

Atlas Copco  PF4000-G-PN-HW电源焦点控制器

1.产 品 资 料 介 绍：

一、产品概述

Atlas Copco PF4000-G-PN-HW 是 PF4000 系列中的高端型号电动工具控制器，带有 PROFINET（PN）通信接口，用于驱动和管理 Atlas Copco Tensor 系列智能拧紧工具（如 ST、STR、ETX 系列）。该控制器集成了电源管理、焦点控制、通信、数据追溯与安全逻辑功能，适用于对精度、稳定性与自动化集成要求极高的智能制造场景。

名称说明：

• “G” 表示高级版本，支持更多扩展功能和高级编程

• “PN” 表示支持 PROFINET 工业以太网协议

• “HW” 表示硬件版本配置

二、技术参数（简要）

• 支持工具类型：Tensor ST、STR、ETX、EBL、RT 等系列

• 拧紧控制方式：扭矩控制、角度控制、多阶段控制、复合策略

• 接口通信：PROFINET、以太网、RS232、I/O、USB、可选扩展模块

• 安装方式：标准机柜安装或独立工作站集成

• 支持功能：

  • 多达 7 个连接工具端口（取决于配置）

  • 可运行上百种拧紧程序

  • 拧紧数据完整追溯与实时监控

  • 与 MES/PLC 无缝集成

• 焦点控制功能：识别并控制特定拧紧位置的工艺精度，适用于柔性产线

三、应用领域

1. 汽车行业

• 整车装配线的高精度拧紧点（如发动机、底盘、悬挂、制动系统）

• 电动汽车电池模组、驱动系统、电控单元等复杂组件的精密连接

• 支持与整车MES系统数据对接，实现 VIN 绑定和工艺追溯

2. 新能源行业

• 电池包结构固定、铜排螺栓、电控装置安装

• 风电设备、高压直流电源系统等大型精密设备的高可靠性螺纹连接

3. 轨道交通

• 高速列车车体装配、车架、刹车系统的高强度连接件控制

• 面向长期运行与高振动场合的关键拧紧工艺

4. 工程机械与重载设备

• 起重机、履带设备、重型装载机械的结构螺丝装配

• 精密液压连接部件的分级控制拧紧

5. 高端工业自动化

• 与机器人拧紧站配合，执行多轴同步或动态切换控制

• 自动化产线中集成多焦点（Focus Point）切换，提升产线柔性化程度

英文资料：

1、 Product Overview

Atlas Copco PF4000-G-PN-HW is a high-end model power tool controller in the PF4000 series, equipped with PROFINET (PN) communication interface, used to drive and manage Atlas Copco Tensor series intelligent tightening tools (such as ST, STR, ETX series). This controller integrates power management, focus control, communication, data traceability, and security logic functions, making it suitable for intelligent manufacturing scenarios that require high precision, stability, and automation integration.

Name Description:

'G' represents the advanced version, which supports more extended features and advanced programming

PN "indicates support for PROFINET Industrial Ethernet protocol

HW "represents hardware version configuration

2、 Technical parameters (brief)

Supported tool types: Tensor ST, STR, ETX, EBL, RT and other series

Tightening control methods: torque control, angle control, multi-stage control, composite strategy

Interface communication: PROFINET, Ethernet RS232、I/O、USB、 Optional extension module

Installation method: standard cabinet installation or independent workstation integration

Supporting functions:

Up to 7 connection tool ports (depending on configuration)

Can run hundreds of tightening programs

Tighten data for complete traceability and real-time monitoring

Seamless integration with MES/PLC

Focus control function: Identify and control the process accuracy of specific tightening positions, suitable for flexible production lines

3、 Application Fields

1. Automotive industry

High precision tightening points for vehicle assembly lines (such as engine, chassis, suspension, braking system)

Precise connection of complex components such as electric vehicle battery modules, drive systems, and electronic control units

Support data integration with the vehicle MES system to achieve VIN binding and process traceability

2. New energy industry

Fixed battery pack structure, copper bar bolts, and installation of electrical control devices

High reliability threaded connections for large precision equipment such as wind power equipment and high-voltage direct current power systems

3. Rail Transit

High strength connector control for high-speed train body assembly, frame, and braking system

Key tightening process for long-term operation and high vibration scenarios

4. Construction machinery and heavy-duty equipment

Structural screw assembly for cranes, crawler equipment, and heavy loading machinery

Graded control tightening of precision hydraulic connection components

5. High end industrial automation

Cooperate with the robot tightening station to perform multi axis synchronization or dynamic switching control

Integrating multi focus point switching in automated production lines to enhance the flexibility of the production line

2.产      品      展      示      

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The content is from Ruichang Mingsheng Automation Equipment Co., LTD

Contact: +86 15270269218