GIDINGS&LEWIS 502-03786-02编码器

 GIDINGS&LEWIS  502-03786-02编码器

1.产 品 资 料 介 绍：

产品概述

产品应用领域

1. 数控机床（CNC）
   作为主轴与进给轴的 “运动监测仪”，实时测量轴的位置坐标与转速：在精密铣削、钻孔等加工场景中，通过精准反馈数据，确保刀具沿预设路径移动，避免加工偏差；在多轴联动加工复杂零件时，同步各轴运动状态，防止因轴速或位置不同步导致的工件报废，最终实现高精度加工与多轴协同控制。
2. 工业自动化生产线
   针对生产线中的旋转电机（如输送带驱动电机）、传动装置（如齿轮箱），实时监控其位置与速度：当输送带需要调整输送节奏以匹配装配工位时，编码器反馈的速度数据可让控制系统精准调节电机转速；若传动装置出现位置偏移，能及时触发修正指令，确保分拣、装配等自动化工序精准运行，减少生产误差。
3. 机器人系统
   作为机器人关节伺服电机的 “位置校准器”，直接反馈关节旋转角度与位置：在装配机器人抓取微小元器件时，通过毫米级位置反馈，确保抓手精准对位；在多关节机器人执行复杂路径运动（如焊接轨迹）时，实时修正关节运动偏差，保证每次动作都能精确复现预设路径，提升机器人动作的重复精度与路径控制稳定性。
4. 包装与印刷机械
   监测送料轮的送料速度、卷轴的收放卷位置、张力滚筒的旋转状态：在高速包装场景中，通过同步送料轮与封口装置的运动数据，避免包装材料输送过快或过慢导致的包装错位；在印刷过程中，根据卷轴旋转反馈调节放卷速度，配合张力滚筒数据维持印刷材料张力稳定，防止图文套印偏差，确保同步操作与加工稳定性。
5. 实验与测试平台
   为实验台（如电机性能测试台）、测试装置（如传动系统可靠性测试设备）提供旋转运动的高精度测量：在测试电机转速与扭矩的关系时，精准记录不同工况下的转速数据；在分析传动系统动态性能时，捕捉旋转过程中的位置波动，为科研人员提供真实、可靠的动态分析数据，助力实验结论推导与设备研发优化。

英文资料：

Product Overview

GIDINGS&LEWIS 502-03786-02 high-precision rotary encoder is the "motion perception core" of CNC machine tools and automation systems. It focuses on real-time detection of the position, speed, and direction of the rotating shaft. By outputting closed-loop feedback signals, it forms a precise cooperative control system with servo drives and controllers - the detected motion data is transmitted back to the control system in real time, allowing the system to dynamically correct motor operating parameters and ultimately achieve millimeter level or even micrometer level motion control and position adjustment, providing key data support for high-precision operation of industrial equipment.

Product application areas

Numerical Control Machine Tool (CNC)

As a "motion monitoring device" for the spindle and feed axis, it measures the position coordinates and speed of the axis in real time. In precision milling, drilling and other machining scenarios, precise feedback data is used to ensure that the tool moves along the preset path and avoid machining deviations; When processing complex parts with multi axis linkage, synchronize the motion status of each axis to prevent workpiece scrap caused by asynchronous axis speed or position, and ultimately achieve high-precision machining and multi axis collaborative control.

Industrial automation production line

Real time monitoring of the position and speed of rotating motors (such as conveyor belt drive motors) and transmission devices (such as gearboxes) in the production line: when the conveyor belt needs to adjust the conveying rhythm to match the assembly station, the speed data feedback from the encoder can enable the control system to accurately adjust the motor speed; If there is a positional deviation in the transmission device, it can trigger correction instructions in a timely manner to ensure accurate operation of automated processes such as sorting and assembly, and reduce production errors.

robot system

As a "position calibrator" for robot joint servo motors, it directly provides feedback on joint rotation angles and positions. When assembling robots to grasp small components, millimeter level position feedback is used to ensure precise positioning of the gripper; When multi joint robots perform complex path movements (such as welding trajectories), real-time correction of joint motion deviations ensures that each action can accurately reproduce the preset path, improving the repeatability accuracy of robot actions and path control stability.

Packaging and Printing Machinery

Monitoring the feeding speed of the feeding wheel, the winding position of the reel, and the rotation status of the tension drum: In high-speed packaging scenarios, by synchronizing the motion data of the feeding wheel and the sealing device, it is possible to avoid packaging misalignment caused by too fast or too slow conveying of packaging materials; During the printing process, the unwinding speed is adjusted based on the feedback of the reel rotation, and the tension roller data is used to maintain the stability of the printing material tension, prevent image and text overprinting deviation, and ensure synchronous operation and processing stability.

Experimental and testing platform

Provide high-precision measurement of rotational motion for experimental benches (such as motor performance testing benches) and testing devices (such as transmission system reliability testing equipment): accurately record speed data under different operating conditions when testing the relationship between motor speed and torque; When analyzing the dynamic performance of the transmission system, capturing the position fluctuations during the rotation process provides researchers with real and reliable dynamic analysis data, helping to derive experimental conclusions and optimize equipment development.

2.产      品      展      示      

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The content is from Ruichang Mingsheng Automation Equipment Co., LTD

Contact: +86 15270269218