Atlas Copco PF4000图形控制器

Atlas Copco  PF4000图形控制器

1.产 品 资 料 介 绍：

一、产品概述

Atlas Copco PF4000 图形控制器 是 PF4000 系列智能拧紧系统的一部分，它配套用于驱动和控制 Tensor 系列电动拧紧工具，提供高精度拧紧控制、图形化程序设置、数据追溯与系统集成能力。该控制器集成触控界面或外接 HMI 支持，适用于现代自动化装配产线中对质量、效率和可视化有高要求的场合。

二、主要功能特性

• 图形化界面支持：通过外接 HMI、嵌入式显示屏或 ToolsTalk PF 软件，支持可视化工艺配置与运行状态展示

• 高级程序控制：支持扭矩、角度、多段、复合控制策略

• 过程监控：实时显示拧紧曲线、扭矩值、状态代码、错误警告等

• 工具兼容性：支持 Tensor ST、STR、ETX、EBL 等全系列 Atlas Copco 工具

• 支持通信协议：PROFINET、EtherNet/IP、DeviceNet、Modbus TCP、I/O 等

• 数据处理与追溯：拧紧数据本地存储并可上传至 MES/QMS 系统

• 多工位控制能力：支持多个焦点点位、程序切换与产品识别

三、典型应用领域

1. 汽车装配

   • 整车拧紧工位（动力总成、底盘系统、车身结构件）

   • 车门、仪表板、座椅等模块化装配区域

   • 与 MES 系统对接，实现工艺切换、VIN绑定、图形操作引导

2. 新能源与电池制造

   • 电池模组壳体、电驱电控模块连接

   • 需要数据追溯和过程可视化的高精度电动拧紧场景

3. 工业自动化装配线

   • 与机器人系统协同作业，进行动态程序切换

   • 在多工位、变批次产线中以图形化界面提升工艺响应速度

4. 工程机械、轨道交通

   • 用于高扭矩螺栓的分阶段拧紧过程控制

   • 在高振动、大负载环境下保证连接可靠性

5. 高端电器制造

   • 白色家电、电控设备的柔性化拧紧工位

   • 对装配质量要求高、操作人员多的场景，图形控制器便于快速培训和操作

英文资料：

1、 Product Overview

The Atlas Copco PF4000 graphic controller is part of the PF4000 series intelligent tightening system, which is used to drive and control Tensor series electric tightening tools, providing high-precision tightening control, graphical program settings, data traceability, and system integration capabilities. This controller integrates a touch interface or external HMI support, making it suitable for situations in modern automated assembly lines that require high quality, efficiency, and visualization.

2、 Main functional features

Graphic interface support: Through external HMI, embedded display screen or ToolsTalk PF software, it supports visualization of process configuration and operation status display

Advanced program control: supports torque, angle, multi-stage, and composite control strategies

Process monitoring: Real time display of tightening curves, torque values, status codes, error warnings, etc

Tool compatibility: Supports the full range of Atlas Copco tools such as Tensor ST, STR, ETX, EBL, etc

Supporting communication protocols: PROFINET, EtherNet/IP, DeviceNet, Modbus TCP, I/O, etc

Data processing and traceability: Tighten the local storage of data and upload it to MES/QMS system

Multi station control capability: supports multiple focal points, program switching, and product recognition

3、 Typical application areas

Automobile assembly

Vehicle tightening station (powertrain, chassis system, body structural components)

Modular assembly areas such as car doors, dashboard, seats, etc

Integrate with MES system to achieve process switching, VIN binding, and graphic operation guidance

New Energy and Battery Manufacturing

Connection between battery module housing and electric drive control module

High precision electric tightening scenarios that require data traceability and process visualization

Industrial automated assembly line

Collaborate with robot systems to perform dynamic program switching

Using graphical interfaces to improve process response speed in multi station and variable batch production lines

Engineering machinery, rail transit

Control of staged tightening process for high torque bolts

Ensure connection reliability in high vibration and high load environments

High end electrical appliance manufacturing

Flexible tightening station for white goods and electronic control equipment

In scenarios where high assembly quality is required and there are many operators, graphic controllers are convenient for quick training and operation

2.产      品      展      示      

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The content is from Ruichang Mingsheng Automation Equipment Co., LTD

Contact: +86 15270269218