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AMAT Applied Materials 3870-02656阀门锁定组件

发布时间:2025-10-10人气:
  • AMAT Applied Materials 3870-02656阀门锁定组件
  • AMAT Applied Materials 3870-02656阀门锁定组件
  • AMAT Applied Materials 3870-02656阀门锁定组件

AMAT Applied Materials 3870-02656阀门锁定组件

1.产 品 资 料 介 绍:

一、核心安全锁定机制
作为半导体流体控制的关键防护部件,3870-02656 最突出的优势是双向状态锁定能力。参考同类半导体阀门锁定技术,其大概率采用机械 - 电子双重锁定结构:机械层面通过弹簧加载式钢球卡销与阀门手柄的定位槽精准咬合,可稳定锁定阀门的 “全开” 或 “全关” 状态,避免因设备振动、人员误触导致的阀门位移;电子层面可能集成微动开关,当组件处于锁定状态时自动触发信号反馈,与 AMAT FabWorks 系统联动实现状态实时监控,从物理防护与智能预警双维度杜绝流体泄漏风险。
二、严苛环境适配设计
针对半导体厂房的特殊工况,该组件在材质与结构上充分考虑抗腐蚀与洁净兼容性。主体材质推测采用 316L 不锈钢或 PTFE 增强复合材料,经钝化处理后可耐受 HF、H2SO4 等常用工艺化学品的长期侵蚀,同时符合 SEMI F57 标准的超低金属离子析出要求,适配 10 级以上洁净室环境。结构设计上采用无死角密封工艺,缝隙宽度≤0.1mm,可防止颗粒堆积与化学残留,配合 IP67 级防护等级,能适应 - 30℃至 85℃的宽温工作区间,满足薄膜沉积、蚀刻等制程的严苛要求。
三、高兼容性安装体系
为适配 AMAT 全系列流体控制阀门,3870-02656 采用模块化快装设计。其接口尺寸兼容 DN15-DN50 规格的隔膜阀、球阀等常用阀门类型,通过可调节式夹钳结构实现 30 秒快速安装,无需对原有阀门进行机械改造。安装定位精度达 ±0.5mm,确保锁定组件与阀门手柄的同轴度,避免长期使用导致的结构磨损。此外,组件支持水平与垂直两种安装姿态,适配半导体设备密集布局中的复杂空间场景。
四、人性化操作与诊断功能
在操作便捷性上,该组件设计了可视化状态识别与安全解锁流程。外壳集成高亮度 LED 指示灯,绿色对应 “锁定生效”、红色对应 “解锁状态”,配合机械刻度盘实现双重状态确认。解锁过程需通过专用钥匙触发机械解锁机构,并同步验证电子授权信号(可选配 RFID 刷卡解锁),防止非授权操作。同时,组件内置故障诊断模块,可实时监测锁定机构卡滞、微动开关失效等异常,通过干接点信号上传至设备主控系统,符合 SEMI S2 设备安全标准。

AMAT Applied Materials 3870-02656阀门锁定组件 英文资料:

1、 Core security locking mechanism

As a key protective component for semiconductor fluid control, the most prominent advantage of 3870-02656 is its bidirectional state locking capability. Referring to similar semiconductor valve locking technologies, it is highly likely to adopt a mechanical electronic dual locking structure: at the mechanical level, a spring-loaded steel ball locking pin is precisely engaged with the positioning groove of the valve handle, which can stably lock the valve in the "fully open" or "fully closed" state, avoiding valve displacement caused by equipment vibration or personnel misoperation; At the electronic level, micro switches may be integrated, which automatically trigger signal feedback when the component is in a locked state, and are linked with the AMAT FabWorks system to achieve real-time monitoring of the status, eliminating the risk of fluid leakage from both physical protection and intelligent warning dimensions.

2、 Rigorous environment adaptation design

For the special working conditions of semiconductor factories, this component fully considers corrosion resistance and cleanliness compatibility in terms of material and structure. The main material is speculated to be 316L stainless steel or PTFE reinforced composite material, which can withstand long-term corrosion from commonly used process chemicals such as HF and H2SO4 after passivation treatment. At the same time, it meets the ultra-low metal ion precipitation requirements of SEMI F57 standard and is suitable for cleanroom environments above level 10. The structural design adopts a no dead corner sealing process, with a gap width of ≤ 0.1mm, which can prevent particle accumulation and chemical residue. With an IP67 protection level, it can adapt to a wide temperature range of -30 ℃ to 85 ℃, meeting the strict requirements of thin film deposition, etching and other processes.

3、 High compatibility installation system

To adapt to the full range of AMAT fluid control valves, 3870-02656 adopts a modular quick installation design. Its interface size is compatible with commonly used valve types such as diaphragm valves and ball valves with specifications of DN15-DN50. It can be quickly installed in 30 seconds through an adjustable clamp structure without the need for mechanical modification of the original valve. The installation positioning accuracy reaches ± 0.5mm, ensuring the coaxiality between the locking component and the valve handle, and avoiding structural wear caused by long-term use. In addition, the component supports both horizontal and vertical installation postures, adapting to complex spatial scenarios in dense semiconductor equipment layouts.

4、 Humanized operation and diagnostic function

In terms of operational convenience, this component is designed with a visual state recognition and secure unlocking process. The shell integrates high brightness LED indicator lights, with green corresponding to "lock effective" and red corresponding to "unlock status", and is matched with a mechanical dial to achieve dual status confirmation. The unlocking process requires triggering the mechanical unlocking mechanism with a dedicated key and synchronously verifying the electronic authorization signal (optional RFID card unlocking) to prevent unauthorized operations. At the same time, the component is equipped with a built-in fault diagnosis module that can monitor abnormalities such as locking mechanism jamming and micro switch failure in real time. These abnormalities are transmitted to the equipment control system through dry contact signals, which comply with SEMI S2 equipment safety standards.

AMAT Applied Materials  3870-02656阀门锁定组件 产品展示      

159-0102_amat_applied_3870-02656_valve_lockout_assy_3way_barb_straight_te_used_2.jpg

 产品视频

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The content is from Ruichang Mingsheng Automation Equipment Co., LTD

Contact: +86 15270269218 

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